Aspen Aerogels, Inc. Oppenheimer 29th Annual Technology, Internet & Communications Conference
Review the key takeaways and the transcript of this earnings call.
- Aspen Aerogels reported a sequential increase in North American thermal barrier revenue, though it remains down compared to the prior year, reflecting a stabilized EV market share around 5.5% to 6%.
- General Motors is the key driver in North America, with production rates now aligning with sales after inventory destocking in the first half of the year, supporting a more robust second half.
- European thermal barrier revenue guidance was raised to $20 to $30 million for the year, driven by ramping volumes across seven OEMs with design awards, including Jaguar Land Rover.
- Jaguar Land Rover re-engaged Aspen after a prior loss of business, awarding a next-generation architecture design contract expected to generate near-term revenue.
- Aspen is engaged with various lithium-ion battery chemistries including LFP and is exploring opportunities in battery energy storage systems (BESS), estimating a multi-million dollar annual opportunity.
- The energy industrial segment showed acceleration in Q3 after a cyclically light prior 12 months, with expectations for approximately 20% revenue growth in 2026 and continued growth into 2027.
- Aspen completed a staged restart of its East Providence facility after an April 8 incident, expecting full production capacity by the first half of 2027, with enhanced safety and reliability measures.
- Q2 included $5.3 million of incident-related charges added back to adjusted EBITDA; Q3 guidance includes $5 to $10 million of similar costs, all expected to be covered by business interruption insurance.
- The company is pursuing a dual supply strategy with contract manufacturing to complement internal capacity, improving supply chain flexibility and cost efficiency.
- Aspen is in the process of selling its Georgia facility, with the sale delayed into 2027 but expected to generate approximately $25 million in net proceeds to reduce debt.
- Management targets adjusted EBITDA breakeven at $200 million revenue in H2 2026 and $175 million by end of 2027, with incremental margins of 50-60% above breakeven.
- The company has reduced headcount from 1,400 to 800 and cut $80 million in cash costs, focusing on innovation and growth in three core markets: energy industrial, thermal barriers, and BESS.
- Manufacturing capacity and infrastructure are in place to support growth without significant incremental capital expenditures.
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Transcript
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My name is Colin Rusch. I am the head of Industrial Innovation Research here at Oppenheimer. We are thrilled to be joined by the management team from Aspen Aerogels: Don Young, CEO, Grant Thoele, CFO, and Neal Baranosky, head of IR. Guys, obviously you just put up a great quarter and a great guide. I just want to get a sense of with Thermal Barrier revenue up sequentially, but down from a year ago, how are you thinking about some of the cadence of volumes on EV programs in North America? We should think about those volumes scaling up here or maintaining over the next several quarters.
Thanks, Colin. Thank you for having us. On the North American PyroThin Thermal Barrier business, we have obviously been through a little bit of a journey here over the course of the past 12 and 24 months. After very rapid growth from really 2020 into 2025, the market share of EVs in the U.S. for regulatory and incentive reasons, were cut in half, in essence from roughly low double digit percentages to a range today. They seem to have stabilized around 5.5%, 6%, depending on the calculation. Our numbers reflected that. We believe that we have largely stabilized at this point, or that market has stabilized around 6%. The key driver for us in North America, of course, is General Motors.
What we see of them here in Q3 that is a little different from what we saw of them in the first half of the year, is that they seem to be producing vehicles at the rate that they are selling vehicles. They had a significant destocking or lowering of inventory during the first half of the year. Even though sales rates were at one level, production rates were at a lower level. What we have seen is that leveling out now, and even potentially building modestly inventory. We are seeing that as creating a more robust second half for us, from a North America Thermal Barrier business. We are seeing it here in Q3 and most forecasts have it continuing through the year.
Okay. I trust that is giving you a little bit more comfort on 2027 build rates, even though it is a little early to predict where those things end up.
Yeah, I think our expectation and when we look at IHS Markit and some of the other analysts' views of the North American build in market share, look, we think that that 5.5%, 6% market share number will gradually grow, and that we'll be the beneficiaries of that as it does grow. We haven't provided an outlook for 2027, but we do believe that that part of our business will be a growth vehicle for us in 2027.
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